Mailer Boxes
See Mailer Boxes in action
Watch the Mailer Boxes overview from 4OVER4.COM. A short walkthrough of options, premium stocks, live pricing and fast turnaround.
- From $711.78 per 250 boxes, with the per-box price sliding from about $2.85 each down to roughly $0.37 at 25,000 units.
- 2 sizes, a 5" x 7" x 1.7" mailer and a deeper 5.5" x 5.5" x 2.625" box, plus custom sizing up to 6" x 7".
- 2 materials: a 14pt uncoated cover with a matte surface and an 18pt cover with a gloss coating on the printed side.
- Full color across the outside with a blank interior, printed and finished with a standard finish.
- 7 business day standard turnaround, rated 4.8 out of 5 across 12 reviews.
Turn a Plain Box Into Your Brand
A mailer box is the box your customer actually opens: it protects the product through shipping, then earns a second look on the doorstep during the unboxing. Print your logo and artwork in full color across the outside, and a plain parcel becomes part of the brand. Pricing starts at $711.78 for 250 units, rated 4.8 out of 5 across 12 reviews.
These boxes do two jobs at once. They ship the product safely and they market it the moment it lands, so the packaging works even after the sale. Want to see how mailer boxes sit next to the rest of the range? Browse every option on custom box printing, or stay here and build yours from the choices below.
The price rewards a bigger run. A set of 250 starts at $711.78, and the per-box cost keeps sliding as the count climbs toward 25,000, so a full launch supply costs far less per box than a small test batch. Jump from 250 to 1,000 units and the total moves only to $797.02, quadrupling the count for about $85 more. Tap any tier below to see the live total and exactly how much each step up saves.
What Is a Mailer Box?
A mailer box is a custom printed shipping box that brands use to send products, subscription kits, and gifts. At 4OVER4.COM mailer boxes print full color on the exterior in 2 sizes, on a 14pt uncoated cover or an 18pt cover with a gloss face, with custom sizing up to 6" x 7" and a blank interior.
People reach for a mailer box when a plain parcel would waste the moment. E-commerce shops ship apparel and prints in them, subscription brands build their monthly kit around them, and gift senders use them to make the opening feel deliberate. Because the outside is fully printed, the box carries your name from the warehouse to the doorstep, and the interior prints blank so it stays clean while the exterior does the talking. If your product needs a more specialized shape, the Cannabis Packaging covers a purpose-built option in the same range.
What Size Should a Mailer Box Be?
4OVER4.COM mailer boxes come in 2 stock sizes: a 5" x 7" x 1.7" mailer for flatter items and a deeper 5.5" x 5.5" x 2.625" box for bulkier products, with a custom size available up to 6" x 7". The default is the 5" x 7" x 1.7" size, and the price follows the size and quantity you pick.
The right size comes down to what goes inside. The 5" x 7" x 1.7" mailer is the shallow one, sized for apparel, prints, and flat product bundles. The 5.5" x 5.5" x 2.625" box is the near-cube, deeper and squarer for jars, candles, small electronics, and multi-item kits. Need something in between? Set a custom size up to 6" x 7" and the box is built to that spec. Both sizes and both materials are grouped below exactly the way the live configurator presents them, so you know what you can change before you change it. For smaller product-specific boxes, the Golf Ball Boxes and Pillow Boxes are ready-shaped alternatives.
Pick the material that fits the brand
The 14pt uncoated cover is the lighter, matte option, with a clean natural surface that suits minimal and craft-forward brands. The 18pt cover is heavier and carries a gloss coating on the printed side, so photos and bold colors get more shine and the box feels more substantial in the hand. Both print full color on the outside, so the choice is really about matte restraint versus glossy weight.
Design from a press-ready blank
Already have your artwork? Download a press-ready blank instead of starting from scratch. The blank mailer box template is built at the real size with the bleed and safe margins already drawn in, so your design never crowds the cut or the fold. Grab the blank that matches your order below, drop your art in, and upload.
How Much Do Mailer Boxes Cost?
Mailer boxes start at $711.78 for 250 units at 4OVER4.COM, about $2.85 each, and the per-box price keeps dropping across 9 quantity tiers up to 25,000. A 1,000 run is $797.02, 5,000 is $2,231.42, and 25,000 is $9,146.26, or roughly $0.37 each. The size and material you pick adjust the total, and the configurator shows the exact number before you order.
Because setup is the biggest fixed cost on a printed box, the per-unit price falls fast as the run grows. So how many do you actually need? Drag the slider below to set your count and watch both the order total and the true per-box cost update live, then find the point where one more step up barely moves the budget.
Wally turns a plain box into your brand
Why $711.78 of printed mailer boxes does the unboxing for you.
A run of 250 mailer boxes starts at $711.78, and the per-box price keeps dropping as you scale, down to about $0.37 each at 25,000. Print your logo full color on the outside, pick one of 2 sizes or a custom fit up to 6 by 7 inches, and Wally builds a box your customer remembers opening.
How Do Mailer Boxes Compare to the Rest of the Range?
Mailer boxes are the everyday shipping-and-unboxing box, but they are not your only move. If you are weighing a product-shaped box or a specialty package, it helps to see the trade-off in plain numbers. The chart below lines up mailer boxes against their closest siblings so you can compare the starting price on each before you choose.
How Fast Can You Get Mailer Boxes?
Mailer boxes print on a standard 7 business day turnaround once your file is approved. Because each box is custom printed and built to your size, that window covers printing and assembling the boxes to spec, so plan your launch or restock around it and they arrive ready to pack. You can confirm your file first with a free online proof, or send it straight to production when you are sure it is right.
See the Rest of Our Boxes
Mailer boxes are one stop in a much larger packaging lineup, and you can scan the full print product range any time, or focus on packaging over on custom box printing. If a product-shaped box or a specialty package would serve you better, the rest of the family is one tap away, each with its own starting price and product page.
Print Your Mailer Boxes Today
At 4OVER4.COM, quality comes first, backed by a satisfaction guarantee and 25+ years of printing since 1999. Whatever size and material you pick, these mailer boxes are built to protect the product and earn a second look at the doorstep. Print your mailer boxes today.
